Challenge
The stenter and cimmi finishing machines in a large textile manufacturing facility were not used to their full potential. Any action taken on these machines was based on the manual observations made by the end users
Solution
In order to improve the over all equipment efficiency the critical parameters of the Stenter and cimmi machines are to be monitored in real-time . This was achieved
with the assistance of digital twins. The digital twins were easily integrated with both the machines rapidly, each of the installations took less than 15 minutes.
Impact
Reduced Delay In Fixes
Real-time alerts are sent through emails & Whatsapp to all the end users in-case any of the critical parameters such as CIMMI PH or stenter chamber temperature is out of range.
Cost Savings
At the end of each shift, automated reports are generated showcasing the performance of both the machines.Maintenance costs are reduced due to predictive maintenance.