Problem statement

The company’s refractory faced regular  Machine breakdowns and production loss.

Solution Implemented

  • Installation of Battery-powered vibration monitoring nodes across 25 types of equipment inside the refractory.
  • Each module has the ability to transmit signals wirelessly
  • Real-time monitoring and alert systems were set up for the client.

Impact

  • The module detected an increase in vibration in a gearbox on Day-0 of the installation and notified the maintenance team.
  • Initial 7 days the maintenance team monitored the equipment and on day 15 maintenance was scheduled.
  • Due to timely notification, the client saved INR 15,00,000 in equipment costs ($19,000) and saved INR 20,00,000 ($25,000)  by avoiding production loss.
  • 10X Return Of Investment in just 2 months of Installation.
Vibration Sensor
Vibration sensor on one of the equipment

Data Dashboard

Vibration Sensor Dashboard Sensomak
Real time data from the equipments

Products used in this project

Would you like to know more about this application?

Our team is ready to answer all your questions!

Contact usMore Case Studies